Simorgh - Color Blister Inspection System

Simorgh - Color Blister Inspection System

KDI Simorgh is a Hi-Tech blister packing inspection system, based on machine-vision technology and digital-image processing.

Simorgh consists of a high-resolution industrial color camera, a state-of-the-art lighting system, a modern PC with touch-screen panel that runs the inspection software and a digital IO card that captures the synchronization-signals and sends reject-signals to the packaging machine's blister reject-actuators. Simorgh can be integrated with blister packaging machines of all known suppliers, whether the machine is new or old.

Its' user-friendly software allows the easiest imaginable teaching of templates for different kind of tablets and capsules, so users are able to configure the system to inspect any product in a couple of minutes. Simorgh is able to inspect blisters with all kind of pharmaceutical forming-films, such as PVC and Alu. It comes with a strobe top-lighting system, and additional below-blister lighting is an available option which is particularly useful for inspection tablets that are the same color as the blisters.

Highlights:

High resolution 1600x1200 pixel color camera (higher resolution options are also available upon customer's request)
Strobe Super High Bright LED lighting
Panel PC powered by Intel Core i3 CPU
Extremely user-friendly inspection and monitoring software
Software can be delivered in any languages desired. Right-to-left script languages such as Persian are also supported.
Customized reports can be generated by the software in HTML or Excel formats. The software's internal database records all acquired data from the blister packaging machine, such as number of produced blisters, number of faulty blisters, etc...
Both intermittent and continuous operation blister packaging machines are supported.
Full inspection of all tablets and capsules for color, size, shape, presence, position and foreign particles
Tolerances for size, shape and colors can be adjusted separately.
Large touch-screen LCD monitor to provide a clear and easy-to-use interface
Minimum 3600 Tablets/Minute rate of inspection
Optional FDA 21 CFR 11 compliance
Superb and unmatched cost/performance ratio
Can detects white tablets on white PVC with no modification needed to either the inspection system or the blistering machine, e.g. the background lighting is not necessary.
Having shift register hardware to directly control the reject mechanism, also capable of connecting to the controller or PLC of the packaging machine via digital IO lines
System can be customized to meet the specific needs of customers based on every type of blister packaging machines
Powerful automatic algorithms of learning blister templates, allows users to configure the machine for new blisters in just a few minutes!

Software Screenshots:

Videos of Operation:

Samples of the Detected Faulty Blisters:

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